In Dubai, the process of Factory Acceptance Testing (FAT) follows a structured approach to ensure the quality and functionality of equipment or systems. Here are the typical steps involved in FAT in Dubai:
- Testing Plan Development:
- Inspection Test Plan (ITP): A detailed ITP is created based on the equipment or system’s specifications and requirements.
- Testing Activities and Criteria: The plan outlines all testing activities, procedures, acceptance criteria, reference documents, and intervention levels..
- Preparation Phase:
- Documentation Review: Thorough review of all relevant documents, including specifications, design documents, test protocols, and acceptance criteria.
- Testing Environment Setup: The testing environment is set up to closely replicate actual operating conditions, including power supply, connectivity, and specific environmental requirements.
- Testing Execution:
- Conducting Tests: The equipment or system undergoes various tests per the ITP, such as functionality, performance, safety, reliability, and interface tests.
- Recording Results: Each test is executed carefully, and results are recorded along with observations or issues.
- Internal Testing and NOI: Typically, manufacturers or integrators conduct all necessary tests internally. Once results are satisfactory, a Notification of Inspection (NOI) is submitted to the customer for witness inspection, often involving a sample percentage of the quantities.
- Documentation and Reporting:
- Maintaining Records: Comprehensive documentation is maintained throughout the process, including test protocols, results, issue logs, and corrective actions.
- Final Test Report: A summary report of the FAT process, test results, and compliance with acceptance criteria is prepared.
- Client Review and Approval:
- Client Involvement: Clients or their representatives review test results and participate in stage-wise or final inspections as per the approved ITP.
- Issue Logging: Any identified issues or concerns are recorded in a punch list with categorized punch points.
- Approval: Clients approve the equipment or system for the next phase (e.g., fabrication, packing, shipping, installation, or commissioning) upon clearing the punch lists.
- Follow-Up Actions:
- Corrective Actions: Prompt implementation of corrective actions for any identified issues or deficiencies, which may involve re-manufacturing, retesting, adjustments, repairs, or modifications.
- Non-Conformance Closure: Ensuring that all non-conformances are closed within the stipulated timeframe as per the contract.